NucleationTheory for High–Carbon Bainite

There is a great deal of interest in high{carbon (¸ 0:8 wt%) bainite, both in the context of cast irons and in the development of novel very strong and tough steels. In this paper we investigate whether the theory describing the nucleation of bainite is appropriate for this new class of materialsThe authors are grateful to the Engineering and Physical Sciences Research Council for supporting this research.Peer reviewe

First-principles investigation of magnetism and electronic structures of substitutional 3d3d transition-metal impurities in bcc Fe

The magnetic and electronic structures of $3d$ impurity atoms from Sc to Zn in ferromagnetic body-centered cubic iron are investigated using the all-electron full-potential linearized augmented plane-wave method based on the generalized gradient approximation (GGA). We found that in general, the GGA results are closer to the experimental values than those of the local spin density approximation. The calculated formation enthalpy data indicate the importance of a systematic study on the ternary Fe-C-$X$ systems rather than the binary Fe-$X$ systems, in steel design. The lattice parameters are optimized and the conditions for spin polarization at the impurity sites are discussed in terms of the local Stoner model. Our calculations, which are consistent with previous work, imply that the local spin-polarizations at Sc, Ti, V, Cu, and Zn are induced by the host Fe atoms. The early transition-metal atoms couple antiferromagnetically, while the late transition-metal atoms couple ferromagnetically, to the host Fe atoms. The calculated total magnetization ($M$) of bcc Fe is reduced by impurity elements from Sc to Cr as a result of the antiferromagnetic interaction, with the opposite effect for solutes which couple ferromagnetically. The changes in $M$ are attributed to nearest neighbor interactions, mostly between the impurity and host atoms. The atom averaged magnetic moment is shown to follow generally the well-known Slater-Pauling curve, but our results do not follow the linearity of the Slater-Pauling curve. We attribute this discrepancy to the weak ferromagnetic nature of bcc Fe. The calculated Fermi contact hyperfine fields follow the trend of the local magnetic moments. The effect of spin-orbit coupling is found not to be significant although it comes into prominence at locations far from the impurity sites.Comment: 26 pages, 11 figure

Design of Novel High-Strength Bainitic Steels

With careful design, mixed microstructures consisting of fine plates of upper bainitic ferrite separated by thin films of stable retained austenite have exhibited impressive combinations of strength and toughness in high-silicon bainitic steels. The silicon suppresses the precipitation of brittle cementite leading to an improvement in toughness. The essential principles governing the optimisation of such microstructures are well established, particularly that large regions of unstable high-carbon retained austenite must be avoided. The aim of the present work was to see how far these concepts can be extended to achieve the highest ever combination of strength and toughness in bulk-samples, consistent with certain hardenability and processing requirements.Peer reviewe

Bimodal Size-distribution of Bainite Plates

There are two well-known phenomena associated with the bainite reaction, which have been exploited in the present work to enhance the mechanical behaviour of steel. Firstly, the bainite plate size decreases as the transformation temperature is reduced. Secondly, it is bad to have large regions of untransformed austenite in the microstructure; this is because they can transform, under the influence of external stress, into corresponding large regions of untempered, brittle martensite. By adopting a two stage heat treatment in which coarse bainite is produced by isothermal transformation at a high temperature, followed by isothermal transformation at a lower temperature, it has been possible to eliminate blocks of austenite. This leads to a microstructure containing an organized dispersion of fine plates of bainitic ferrite in the regions between the coarse plates. The mechanical properties of this mixture are shown to be better than those of bainite obtained by transformation at any single temperature. The experiments have been conducted in the context of very strong steels, where the strength and hardness can exceed 2.5GPa and 650 HV respectively.Peer reviewe

Acceleration of Low-temperature Bainite

Recent work has shown that bainitic ferrite plates produced by transformation at low temperatures can be as thin as 20 nm with a hardness in excess of 650 HV. However, it may take several days in order to achieve the required degree of transformation at low temperatures. In this work we report methods for accelerating the rate of reaction without compromising strength.Engineering and Physical Sciences Research Council and Dirección General de Investigacion de la Comunidad Autonoma de Madrid (CAM)Peer reviewe

Residual stress control of multipass welds using low transformation temperature fillers

Low transformation temperature (LTT) weld fillers can be used to replace tensile weld residual stresses with compressive ones and reduce the distortion of single-pass welds in austenitic plates. By contrast, weld fillers in multipass welds experience a number of thermal excursions, meaning that the benefit of the smart LTT fillers may not be realised. Here, neutron diffraction and the contour method are used to measure the residual stress in an eight pass groove weld of a 304 L stainless steel plate using the experimental LTT filler Camalloy 4. Our measurements show that the stress mitigating the effect of Camalloy 4 is indeed diminished during multipass welding. We propose a carefully selected elevated interpass hold temperature and demonstrate that this restores the LTT capability to successfully mitigate residual tensile stresses

Soft novel form of white-etching matter and ductile failure of carbide-free bainitic steels under rolling contact stresses

There has been a great deal of work on the formation of hard white-etching regions in conventional bearing steels such as 1C-1.5Cr wt% when subjected repeatedly to rolling contact stresses. The regions are a consequence of localised mechanical attrition across microcrack faces and mixing, which refine the local structure and force cementite to dissolve. This white-etching matter is often associated with brittle phenomena because the hardness can exceed 1100 HV. In contrast, carbide-free mixtures of bainitic ferrite and retained austenite when subjected to the same loading have been unexpectedly found not to develop the characteristic patches of hard material and to show instead signs of ductility in the attrited regions. The work presented here shows that the white-etching areas that develop in carbide-free bainite are $\textit{softer}$ than their surroundings, whether they are in hard nanostructured bainite destined for bearing applications or when the steel is designed for the manufacture of rails. Advanced characterisation tools were used for the first time to understand carbon redistribution during its formation. The deep interest about soft white-etching matter originates from the idea that it could lead to the reduction in premature failure of wind turbine gearbox bearings and white-etching layer grinding of rails.W. Solano-Alvarez appreciates and acknowledges funding by CONACYT, the Cambridge Overseas Trust, and the Roberto Rocca Education Programme. Part of this research was financed under EPSRC grant EP/M023303/1 “Designing steel composition and microstructure to better resist degradation during wheel-rail contact” in collaboration with the Rail Safety and Standards Board (RSSB), the Department of Transport, the University of Leeds, and Cranfield University for which we are thankful.This is the final version of the article. It first appeared from Elsevier via http://dx.doi.org/10.1016/j.actamat.2016.09.01

Accumulation of stress in constrained assemblies: novel Satoh test configuration

A common test used to study the response of a transforming material to external constraint is due to Satoh and involves the cooling of a rigidly constrained tensile specimen while monitoring the stress that accumulates. Such tests are currently common in the invention of welding alloys which on phase transformation lead to a reduction in residual stresses in the final assembly. The test suffers from the fact that the whole of the tensile specimen is not maintained at a uniform temperature, making it difficult to interpret the data. To eliminate this problem, the authors report here a novel Satoh test in which the material investigated is a part of a composite sample. It is demonstrated that this helps avoid some of the complications of the conventional tests and gives results which are consistent with independent tests